Brian Spencer began working
in the field of composites in
1980, after being a project
engineer in the aerospace
industry designing and testing
explosive components for
aircraft and space use for
seven years. During this time,
one of his projects was the
development of destruct
charges for the Space Shuttle
Solid Rocket Boosters.
Brian's composite experience
began at Brunswick Corporation
(now Lincoln Composites) in
Lincoln, Nebraska. He was a
design engineer and program
manager. The majority of his
projects at Brunswick involved
the use of composites in new
applications.
The Mk 48 Torpedo Warhead
Case included the incorporation
of metal components into the
ends of a composite cylinder.
These metal components served to
transfer load through the composite
shell and act as attach points to
the torpedo body.
Several of Brian's projects focused on
developing composite drive shafts for
aircraft. These projects included the aft
shaft for the Boeing Vertol Model 234.
The 234 was the first production aircraft
to use a composite shaft. The FAA
certification tests ended in fatigue failure
of the test machine support structure and
not the composite shaft. The forward
and aft shafts for the Boeing Vertol
Model 360 all-composite airframe
demonstrated the use of composites for
large shafts. The 360 shafts eliminated
all metal except for the gear attachment
in the transmission and attachment to the
rotor hub.
Other drive shaft projects included the
drive shaft for the Sikorsky X Wing, drive
shafts for the Navy yard boats at
Annapolis, and the cross wing shafts for
the Bell- Boeing JVX TiltWing Aircraft
later called the Osprey.
Additional development/demonstration
projects included an 8,000 psi composite
flight control actuator and Mirror Support
Rings for the Smithsonian Astrophysical
Observatory X-ray telescope.